Oops: SeaTac Airport’s Flawed New International Terminal

The Seattle Times has the story of a pretty major screwup at SeaTac Airport. This is leading to a bitter dispute between the airport and the construction company responsible for the project.

SeaTac Airport’s new international terminal has limited capacity

SeaTac Airport has seen a huge increase in international flights in recent years, reflecting the growth we’ve seen in Seattle in general. In 2022, the airport opened a new billion dollar international arrivals facility, intended to increase the airport’s capacity for international flights. The facility is 450,000 square feet, and is an addition to Concourse A in the terminal, connected to the South Satellite terminal by a walkway.

Like so many airport projects, this one was way over budget. The initial 2014 budget was $344 million, though over time the cost increased to $968 million. Unfortunately it’s now proving even more costly.

The terminal has 20 gates, and the intent was that all of those gates could be used by wide body jets at the same time. However, after construction was complete, it was determined that a design flaw means that only 16 wide body jets can use the terminal at a time, leading to a potential 20% shortfall in capacity.

Each gate is designed to accommodate certain wide body aircraft, with some gates being able to accommodate A330s and 787s, and other gates being able to accommodate 777s (which are larger). The gates need to be large enough not just to accommodate the planes, but also for the equipment needed to service aircraft, like fuel trucks, baggage trucks, and more.

Unfortunately after aircraft “fit checks” were performed, it was determined that four of the gates (A6, A8, S4, and S6) couldn’t accommodate the jets that they were supposed to. For example, gate A6 is supposed to accommodate a 777, but this is only possible by swinging the jet in an arc, and parking slantwise to the building, rather than pulling straight into the gate. However, that would mean that the adjacent gate A5 couldn’t be in use while this maneuver was being performed.

The Port of Seattle argues that if this isn’t resolved, it could cost the airport tens or hundreds of millions of dollars over the life of the project, and that this will leave the airport with an international flight capacity problem that this project was originally intended to solve.

An escalating legal dispute between the parties

For well over a year now, the Port of Seattle and Clark Construction (which was responsible for the project) have been in a legal dispute. The Port of Seattle argues that it will cost around $78 million to fix the issues with these four gates.

In December 2022, Clark Construction sued the Port of Seattle for $60 million, alleging it wasn’t paid for extra work done due to design changes, as well as extra costs from the pandemic.

In January 2023, the Port of Seattle countersued for $100 million, including the bill for the gate reconfiguration work that needs to be done.

The question comes down to which party is responsible for this design flaw. Clark Construction argues that “the current gate configuration is consistent with the Port-approved concourse study and meets the specifications and requirements per our contract.” The company argues that the contract documents defining the work “specifically state that Clark was to design the Project to accommodate narrowbody aircraft at Gates A6 and A8, not widebody aircraft.”

The Port of Seattle argues that “Clark has refused to engage with the Port to identify solutions.”

A King County Superior Court trial is now planned for December 2023. There are tens of millions of dollars at stake here, so it’ll be interesting to see how this plays out.

Bottom line

Airport construction is complicated, and it seems like we see major issues with new terminals more often than not. SeaTac Airport’s new international arrivals facility is supposed to accommodate 20 wide body jets, but can only fit 16 at a time, due to the layout. This is now leading to lawsuits between the Port of Seattle and the construction company responsible for the project.

It’s hard to know what exactly to make of this. I mean, you’d think that collectively, all parties would make sure there’s enough space at gates with the design before spending a billion dollars constructing something. That doesn’t seem like it should be rocket science.

The construction company claims that the gate configuration is consistent with the requirements per the contract, and that two of the gates weren’t even meant to be for wide body aircraft. If that’s true, then I’m not sure how the Port of Seattle could argue it’s the construction company’s fault at this point. But that’s also only one side of the story.

What do you make of this SeaTac Airport dispute?

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Anonymous Guest

The new terminal is absolute a disaster. Once a passenger gets off the airplane they have to walk over a quarter of a mile or more to access a bathroom. Then another half or so mile to get luggage then another half mile to access customs. An absolute failure on the part of POS oversite and the idiots who designed this ridiculously overpriced project. Heads should roll but unfortunately its the WS taxpayer who will ultimately suffer. Another example of idiots who waste taxpayer money.....

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Anonymous Guest

I simply cannot believe that this happened. I don't understand why this mistake could even have occurred. Just why. Also, I firmly believe that the construction company is at least 95% at fault.

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M. woodfield Guest

arrived from AMS at SeaTac two days ago and couldn't believe the insanity of the amount of walking to be done to get to immigration, never mind how overly warm it was when being on that HUGE escalator that takes forever to get you to the top. Is there a lift? didn't see one. Once summer has arrived I can only wonder how the air conditioning will work. Saw no bathrooms. In quite a few places there were carpets (not great for your roll-luggage) instead of tiles which would also be much more long-lasting. NO moving walk ways. UNBELIEVABLE! this one looks like a design disaster to me. Yes, once you get to the immigration are things are much improved but if several international flights arrive at the same time? beware. It won't be 'fun'.

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Stace Guest

Another example of tax dollars wasted in King County and WA in general. This seems true of every project they undertake. And no one ever is held responsible.

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CosmosDweller Guest

What a MESS!

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